Joghurt und fermentierte Milchprodukte
Die Nachfrage nach traditionellen Joghurtprodukten steigt wieder. Das gilt besonders für neue Varianten wie Skyr, Ayran, Laban, Kefir, Quark, Semtana, Crème Fraiche, nährstoffreiche Joghurtdrinks oder innovative Kochzutaten. Wie meistert man den Übergang von den Labortests zur industriellen Produktion? Rezepturen, die in der Testküche funktionieren, verhalten sich im großen Maßstab manchmal anders. Trotz dieser umfassenden Herausforderungen konnten wir mit fundiertem Wissen über diese Kategorie Lösungen entwickeln, die Ihren Joghurtprodukten jederzeit den besten Geschmack, das beste Mundgefühl, die beste Textur, die beste Stabilität und die beste Optik verleihen – ohne Kompromisse bei der Wirtschaftlichkeit oder Flexibilität der Produktion.
Prozesslinien für Joghurtprodukte
Linie für gerührten Joghurt
Indulgently viscous and spoonable, or conveniently drinkable? Plain, or with added flavours or chunky particles? Clean label, or with support from stabilizers and texturizers? High volume, or niche premium products? Your opportunities are limitless with this line as the starting point. Each line is carefully engineered by working closely with you to capture your expectations. We have solutions for gentle processing with minimum impact on the yoghurt body to preserve your product’s texture and viscosity throughout its shelf life. And since we know that consumers are always on the lookout for exciting new products, we make sure you are prepared to bring innovations to the market today and in the future. Kefir, buttermilk, ryazhenka or plant-based yoghurts – whatever type of yoghurt you prefer, this line is a perfect starting point for designing your unique best-practice line.
Linie für gerührten Joghurt im ProductXplorer ansehen
Linie für stichfesten Joghurt
Remember the old days when yoghurt was made directly in a jar at home? Set yoghurt is yoghurt like grandma made it, but on industrial scale. With the right processing conditions and fermentation directly in a cup or package, the result is a spoonable yoghurt with a firm and unbroken texture. With no incubation tanks in the line, the process may look simple and straightforward. But don’t be fooled – challenges await. And we will help you find the best solution.
Linie für stichfesten Joghurt im ProductXplorer ansehen
Linie für Trinkjoghurt
Conveniently drinkable? Liquid like milk, or with more body? Plain, or with added flavours? Enriched with fibres, proteins or other health enhancers? Mixed with fruit purees for a refreshing yoghurt smoothie? Drinking yoghurts fits well in the modern world where active lifestyles require conveniently packaged food and beverages to be consumed on the go. Each line is carefully engineered based on your product and desired characteristics including viscosity, mouthfeel and stability over shelf life. And since we know that consumers are always on the lookout for exciting new products, we make sure you are prepared to bring innovations to the market today and in the future. Ayran, lassi or yoghurt-based beverages – whatever type of yoghurt you prefer, this line is a perfect starting point for designing your unique best-practice line.
Linie für Trinkjoghurt im ProductXplorer ansehen
Linie für Joghurtkonzentrat
Thick, smooth and protein-rich – a non-fat snack or a luxurious and creamy dessert? The type of yoghurt produced in this line is more commonly known as Greek yoghurt, quark, skyr or labneh. In the old days, a muslin cloth was typically used to drain water from the yoghurt and produce these delicious products at home. In an industrial setting, technologies such as centrifugal separation and ultrafiltration provide the composition, texture and mouthfeel of your choice. We’ll guide you through the alternatives to find the design that meets your expectations on product quality, production economy and production flexibility.
Linie für konzentrierten Joghurt im ProductXplorer ansehen
Linie für Produkte auf Joghurtbasis für die ungekühlte Distribution
Have you heard about the yoghurt revolution? A yoghurt-based product that does not need refrigeration – and has a shelf life of several months? Ambient yoghurt can be made available everywhere since it’s not dependent on a cold chain. And new consumption patterns are emerging where yoghurt is replacing the chocolate bar as a healthy and filling “lifesaver” snack in the busy modern lifestyle. It’s tasty, healthy, nutritious, filling and has endless variations. Indulgently viscous? Blended with juices or fruits for a refreshing yoghurt smoothie? Smooth, or with particles? It’s easy to understand why the demand for this yoghurt-based product is booming worldwide.
Joghurtprodukte für die ungekühlte Distribution im ProductXplorer ansehen
Linie für Joghurtmilch mit OneStep-Technologie und In-Line-Pulverzugabe
This concept for treatment of yoghurt milk lets you reduce costs and your environmental footprint. Compared with conventional production, the concept enables a leaner process where less equipment is involved. The non-value adding parts of the process are eliminated. You go from raw milk to formulated yoghurt milk in one go, with just one heat treatment and no intermediate storage. The yoghurt milk can then be transformed into any type of yoghurt product in Tetra Pak Best-practice lines for stirred yoghurt, set yoghurt, drinking yoghurt, concentrated yoghurt or yoghurt-based products for ambient distribution. Compared to conventional solutions, you get all the benefits of cost savings, smaller environmental footprint, reduced product waste and more space-efficient installation while making zero compromises on product quality or line flexibility
Best-Practice-Linie für Joghurtmilch mit OneStep-Technologie und In-Line-Pulverzugabe im ProductXplorer ansehen
Linie für Joghurtmilch mit OneStep-Technologie und In-Line-Slurry-Zugabe
This concept for treatment of yoghurt milk enables a lean production process that reduce costs and your environmental footprint. In-line dosing of slurry involves less equipment than the conventional process for treatment of yoghurt, as the non-value adding parts of the process are eliminated. The yoghurt milk is formulated by in-line addition of an ingredient slurry at the standardization point after separation. The concentrated slurry (>50% DM) is prepared in a mixing station where a high shear mixer operating with vacuum enables high dry matter with minimum incorporation of air in the slurry. The yoghurt milk can then be transformed into any type of yoghurt product in Tetra Pak Best-practice lines for stirred yoghurt, set yoghurt, drinking yoghurt, concentrated yoghurt or yoghurt-based products for ambient distribution. Compared to conventional solutions, you get all the benefits of cost savings, smaller environmental footprint, reduced product waste and more space-efficient installation while making zero compromises on product quality or line flexibility
Best-Practice-Linie für Joghurtmilch mit OneStep-Technologie und In-Line-Slurry-Zugabe im ProductXplorer ansehen
Produktinnovation
Gemeinsame Versuchsreihen
In Testreihen analysieren und untersuchen wir das Produkt und sein Verhalten. So können wir die optimale Pasteurisierung bestimmen, den Pasteur konfigurieren und über die Platzierung des Homogenisators entscheiden. Wir arbeiten eng mit führenden Anbietern von Kulturen zusammen und laden sie ein, den Versuchen beizuwohnen.
Was fermentierte Produkte auf pflanzlicher Basis betrifft, verfügen wir über die Extraktionstechnik sowie das Prozess- und Fermentierungswissen, mit denen wir Ihnen helfen können. Wir beraten Sie bei der Innovation – ob ausgehend von einem Rohstoff oder pflanzenbasierten Pulvern bzw. Flüssigkeiten.
