ミキサー自身の乱流を利用することで、液体ジェットや機械的攪拌装置による渦や表面破壊を避けることができます。 また、非常に速い混合処理を実現できます。 その理由は、タンク内の液量それ自体が攪拌機となり、発生する乱流を応用して混合するためです。 テトラパック ラジアルジェットミキサーは、標準的な飲料の混合処理を、最後の材料を加えてから2~10分で完了します。
混合フィールドの対称性、渦の発生がないこと、高い充填レベルの柔軟性(6~100%)が組み合わさって、均質な処理を保証します。
処理能力:
タンクの寸法に応じて、シングル(S)またはツイン(T)の混合ノズルがあります(タンクは含まれていません)。
200 cPまでのバッチ混合に最適です。
用途:
炭酸飲料、ジュース、ネクター、非炭酸清涼飲料、機能性飲料などの飲料製造に加え、乳飲料や植物性飲料にも対応しています。
Single or twin nozzle
Our mixer is available with a single (S) or twin (T) mixing nozzle depending on the tank dimensions. In both cases, the mixing nozzle creates steady turbulence through high-speed jets of liquid generated by a recirculation pump. It’s reassuring to know that the nozzle does not create high shear. The shear rate of an agitator is 100 times more at the blade tip than near one of our nozzles. This helps to preserve product quality.
Fast mixing
In a trial in a 20 cubic metre tank, we compared the batch time for a conventional agitator with Tetra Pak® Radial Jet Mixer T in the production of a cola drink. While the mixing time (after the last ingredient was added) for an agitator was 20 minutes, our mixer took only 6 minutes. Time for preparation could also be cut. The result: a time-saving of 24 minutes per batch. This is typical for beverage production.
Cascade cleaning
Watch the video from a tank at a plant in Paraguay! This innovation allows you to cut the CIP cycle for sticky drinks from 90 minutes or more to the time of a standard cycle for non-sticky soft drinks. The media enter through the spray ball and then are expelled as a powerful jet using the Tetra Pak Radial Jet Mixer T for a faster and more efficient tank cleaning of juices, nectars and energy drinks, which are notoriously difficult to clean.
Homogenous mixing every time
Tetra Pak® Radial Jet Mixer T is ideal for mixing pulps, fibres and other floating ingredients. The turbulence forces them to be distributed in the batch. With taller tanks, powder and undispersed sediments tend to sink to the bottom. This is not a problem with our radial jet mixer. So you can mix powders in huge tanks without the need for a separate small-scale powder pre-mixer. Note that fibres, pulps and other floating ingredients are always added from the bottom.
Three stages in one mixer
The mixing nozzle of the T model has a horizontal and upper outlet opening. This allows mixing on a low and high stage. The stages are changed by switching the valve position of the mixing nozzle via air pressure. The CIP stage is achieved by increasing the speed of the pump and using the upper outlet opening of the mixing nozzle.
Simple to install and maintain
Just one flange needs to be welded into the tank bottom. No need to add several fittings inside the tank as with an agitator. Only one pump and a set of butterfly valves are needed and that means less components to install and less commissioning. What’s more, the pump is at ground level outside the tank for easy access. In comparison to an agitator, we estimate that you save more than 17,300 euros just in the first two years through simpler installation (1), operation (2) and less maintenance (3).
Flexible batch size
Fill low or high and always get the perfect mix. In fact, you can go as low as a 6% filling level for small batch sizes for research purposes or seasonal products. In comparison, an agitator needs a certain minimal filling level every time of about 30%. By choosing our radial jet mixer, high or low production runs can be mixed in the same size tank without problems. The mixer also works whether feeding ingredients from the top or bottom into your tank.